  
            Lanterns are a classic component of the Japanese garden and a worthwhile  addition to the bonsai display area. There are many distinct  types, in sizes and styles to suit most tastes. Authentic carved  stone lanterns are very expensive due to the craftsmanship  involved, the fragility of parts and their weight adding to the  shipping costs. Some companies now replicate the originals in  resins, reconstituted stone or concrete. Some of these can look  quite pleasing but the knowledge that it is a mass-produced  lantern may detract for the purist. There are many that are far  less pleasing, produced in garish colours and with clichéd  "oriental" and usually overly ornate styling. As one of  the desirable features of a Japanese garden is the appearance of  age and mellowness, the red and green ones are definitely to be  avoided.  
            I feel that the simplest, rustic lanterns are often the most attractive.  Designing and producing your own, makes yours unique and can be a  pleasurable and productive pastime. Aim for a simple, pleasing  shape that blends in rather than dominating.  
            Types of Lantern
            Pedestal  Lantern (Tachi-gata) 1 to 3 M high used mainly in larger gardens.  Due to their size they can be the focal point of the garden. 
                     
              
            Buried Lantern (Ikekomi-gata) Usually about 1 M high. Rise on a shaft  buried in the ground and therefore lack a pedestal. Often sited  near to a water basin but can be used anywhere in the garden to  good effect.  
                     
            Small Lantern (Oki-gata) Up to 50cm high. Often used to illuminate the  edge of a pond, paths or in smaller gardens.  
                    
              
            Snow Lantern (Yukimi-gata) Usually about 1 M to 1.5 M high, with a  broad cap stone designed to hold snow. Most frequently used close  to a water feature.  
                 
                
              
            Types of Construction For DIY:-
            Rustic Stone
            This is the most fun and definitely results in the most unique appearance for  your lantern. 
            Decide upon the size and style that you would like to achieve. Bear in mind  that the stones you require will need to be readily available so  you have a wide choice of pieces. Weathered stones are  preferable, as any recently broken stone will take a long time  for ageing to hide the scars. It would be sensible to try  drilling a piece, using a hammer drill and masonry bit, to  determine its hardness before proceeding further. 
            Select the stones and try building them roughly "in the field".  This will help you to decide on their stability. Stones with  strongly horizontal strata will have split with two parallel  faces that can be used as the top and bottom. If no pieces with  level bases can be found a visual check will have to be performed  by laying them all out on their sides, roughly in the shape of  the lantern. Five pieces of stone are the minimum required but  select a few extra pieces, if you can, to allow some flexibility.  Some thin slivers of the same stone may also be useful later. 
            All except the lamp housing should need no extra work, other than perhaps a  little unobtrusive levelling of the tops and bottoms. Use the  slivers of similar stone and some isopon if a more permanent  structure is required. 
            For stone with more irregular bases or tops, a stone cutting disk on a  steel saw may be used. Safety equipment must be used and sensible  precautions taken. Rest the stone securely on a sandbag while  cutting. 
            To finish the piece, the lamp housing needs to be carved out. This is the  most ambitious task, but not beyond the average handyman so long  as the stone selected is not too hard. 
            Mark the intended design on the top and outside faces of the stone, making  sure that the corner pillars that you are leaving are thick  enough to remain intact. Then, using a hammer drill with a sharp,  broad, masonry bit (and wearing safety goggles of course) drill  holes, as close together as you can manage, around the inside  perimeter of the lines. Drill further lines of holes to subdivide  this. Very gingerly break up the stone mass contained within the  lamp enclosure, using a small cold chisel and light taps with a  hammer. When finished, gingerly use a bolster or a small grinding  attachment in your drill to flatten the remaining stumps.  Geometrical perfection is not required, but a well executed,  rustic appearance is the aim.  
            Carving Lanterns
            I was recently shown a material new to me for lantern making -  Thermalite blocks. These are the aerated cement type of breeze  blocks used for thermal insulation in new buildings. Sizes up to  trench blocks are available relatively cheaply from builders'  merchants. Most lanterns will cost less than £5. The blocks cut  fairly easily with an old saw and can be worked with great ease  when compared to real stone. The blocks can be stuck together  with a cement and block dust fondue, to make a larger piece to  work from. They make a very lightweight lantern, which may  require securing to prevent wind damage. This would make an ideal  first time experimental lantern and the results can be so good  that you may be happy to stop there. 
            Authentic Japanese lanterns are usually made using granite. Unless you have  some skills in stone-masonry, or are willing to experiment and  learn, this type is best purchased from a specialist Japanese  garden supplier. A highly skilled stonemason, if you can locate  one, will charge quite a lot to replicate an authentic Japanese  lantern. If you take this option you will have to provide working  drawings of the style you want. 
            If you do want to have a go at stone carving, try a small project first.  This will allow you to make mistakes and learn from them. It will  also allow you to work out whether the stone available to you is  suitable for a larger project such as a lantern. The best stone  would be granite, as this is what many of the original lanterns  were carved from and it is very resistant to erosion by  weathering. It is also one of the more difficult to carve, being  very hard. More suitable for beginners would be a stone with  medium hardness such as limestone especially an oolitic limestone  or recently quarried sandstone. Sandstones tend to be easier to  carve when "fresh" but harden with time. 
            The blocks should be roughly shaped at the point of purchase, if at all  possible. This is usually done by machine in the mason's yard. It  cuts down the weight that you have to transport and avoids much  tedious removal of waste stone later. It also allows you to be  more sure that the stone is a piece from a single strata and  doesn't contain any bedding planes that will be weak. 
            Soft stones such as most sandstones, limestones and chalk are easier to carve  but will weather and erode more rapidly (and break more easily!). 
            The few tools required are a soft iron hammer, a tungsten tipped chisel  or two, a pitcher and point chisel for roughing out and a claw  chisel with a toothed edge. A piece of carborundum is needed for  sharpening tungsten tipped chisels or gritstone for softer  chisels. Wearing safety goggles is essential, as the unskilled  worker is likely to have stone chips flying in unpredictable  directions for quite a while. 
            The piece of stone must be fixed securely but in such a way as to allow it  to be moved around when necessary. Again sandbags can help in  this. Larger pieces will be held in position by their own weight.  Some form of trolley may be required to allow convenient  movement. Smaller work can be held in a vice, with the jaws  padded with wood offcuts or a sturdy wooden "cradle"  built around the foot of the work. 
            Marking up
            Roughing out is the removal of most of the remaining waste stone and is  done with the hammer and pitcher or point. Hold the tool at a  steep angle to the surface of the stone and direct blows strong  enough to stun pieces off. 
            The development of the shape is usually done with the claw chisel  held at a shallower angle. 
            The finishing of the work may be as coarse or polished as you wish.  Using just the point chisel will leave a coarse surface of  parallel lines. The claw will result in a finer textured surface  and this may be finished to a very fine surface with a sharp  chisel. Hold this tool at a shallow angle to the stone to avoid  plucking small pieces out of the required finished surface. Fine  finishing or polishing with abrasives would be inappropriate for  the surface of a lantern. 
            Other interesting possibilities are rustic hardwood, hypertufa  (Concrete with peat added), concrete with an exposed aggregate  finish (blast the surface with a strong water jet straight after  stripping off the mould) or fibreglass. 
            Whatever method you try, you can derive a great amount of satisfaction and  pleasure from completing your display with a well-crafted piece. 
            All Text &  Photographs © Kevin Bailey 1998 - 2008 
              
              
              
              
              
              
              
              
              
              
              
              
              
              
              
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
            
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